Moving Forward IR4.0:
Smart Factory of Discrete Manufacturing
Discrete Manufacturing Smart System Structure
Product Data Management (PDM)/Product Lifecycle Management (PLM): PDM is a system used to manage all product-related information (including part information, configuration, documentation, CAD files, structure, authority information, etc.) and all product-related processes (including process definition and management). Meanwhile, PLM is an extension and expansion of PDM, covering a wider and more comprehensive range.
ERP is the management of the resources and plans of the company’s personnel, finances, materials, production, supply, and sales, and mainly solves the problems of enterprise management.
MES system integrates with PLM to receive process specifications, process drawings and other information; Integrates with ERP to receive production plans, BOM, product information, equipment, tooling and other information. Receive a detailed production scheduling plan from APS and execute it.
Advanced Planning and Scheduling (APS) is to solve the problems of multi-process, multi-resource production scheduling and production scheduling. Under resource constraints, determine the batched of production sequence, time, and quantity and other issues.
Distributed Numerical Control (DNC) & Manufacturing Data Collection (MDC), the two are generally used together. The management of CNC programs, the effective integration of processing equipment, and real-time collection, reporting and charting of detailed manufacturing data and processes in the shopfloor, improve equipment utilization and achieve transparency of resources and information in the shopfloor.
Problem Solved by Smart Factory of Discrete Manufacturing
Applicable Industry to Smart Factory of Discrete Manufacturing
Successful Client Case
Evergreen is a leading worldwide producer of quality engineered wood-based products consisting of Medium Density Fibreboard (MDF), Paper, Veneer, Melamine Board Laminations, RTA Furniture, Sawn Rubberwood Timber, Biomass Wood Pallets and etc. Evergreen has fully implemented yonyou financial, purchasing, inventory, barcode, foreign trade, and sales modules to achieve financial integration. Meanwhile, the weighbridge system also assist to realize the enterprise’s information management.
Smart factory unified application platform merges and integrates multiple systems of clients involving R&D, quality, process, and inventory. It has realized the digital design and service of 97 types of products, 10 factories, 36 digital shopfloors, the digital management and application of 9 smart production lines cover the entire life cycle of enterprise products.
Established a multi-factory, multi-corporate group unified information platform, multi-system integration and interconnection, ERP and MES realize the full integration of business flow and data flow, and realize the integration of plan execution. Besides that, it has realized the smart scheduling of AGV, RGV, three-dimensional warehouse, pneumatic conveying line, railcar, shuttle car , packaging robot and other equipment.
A professional manufacturer of electromechanical parts and a major supplier to multiple world-famous multinational corporations. Their smart factory system platform functions cover production planning, field operations, process control, data acquisition, production process, smart logistics, quality traceability, equipment monitoring and other functions. The platform connects 1,800 sets of equipment, including 361 sets islands of automation, 31 sets of AGVs, and more than 300 sets of mobile devices.
Help customers build a unified information management platform, centralized management of public data, seamless integration of PLM information and ERP, integrated management from design to manufacturing, integrated management from business to finance, a complete planned production system, flexible response to the demand from OEMs, traceability of product quality throughout the entire process, in-depth application of supplier portals, collaborative operation of the industrial chain, fine cost accounting management, etc.
With ERP + smart factory system as the core, build a unified, flexible, and expandable information-based smart management and control platform. Through a variety of data collection methods, the people-materials-equipment-information systems are interconnected, and the order-driven planning system realizes intelligent planning and scheduling. Lean logistics distribution realizes intelligent production collaboration, single piece quality traceability realizes intelligent quality control, and IoT big data collection realizes intelligent decision support.
For more information about yonyou manufacturing, please visit this: https://yonyou.com.my/manufacturing-mrp/